Organic electroluminescent device including covered lower electrode

ABSTRACT

An emitting device in an organic electroluminescent device is disclosed, in which a lower electrode pattern is formed on a substrate, an emitting layer pattern is formed on the lower electrode pattern, and a transparent electrode is formed on the emitting layer pattern and an emitting body having a structure in which an organic thin film emits light when an application current is applied to it. The pattern of the transparent electrode completely covers and is larger than that of the lower electrode. The pattern of the transparent electrode is formed over the entire area of the pattern of the lower electrode.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a divisional application of U.S. patent application Ser. No. 12/236,027, filed on Sep. 23, 2008, which is a divisional application of U.S. patent application Ser. No. 10/467,081, filed on May 28, 2004, issued as U.S. Pat. No. 7,495,387, which is the National Stage Entry of International Application No. PCT/JP02/00882, filed on Feb. 4, 2002, and claims priority from and the benefit of Japanese Patent Application No. 2001-028721, filed on Feb. 5, 2001, which are all hereby incorporated by reference for all purposes as if fully set forth herein.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a light emitting device technology and, in particular, relates to a light emitter, a light emitting element, and a light emitting display device, which can provide a light emitting element structure that can ensure a long-term element light-emitting life duration with respect to a light emitting element of a film surface light-emitting type that can obtain a large aperture ratio, that can omit sealing of the light emitting element, and that can form a protective layer after transferring it to another film forming apparatus by breaking vacuum after formation of a transparent electrode.

2. Discussion of the Background

In general, as self-emitters of light for use in display devices, there are field emission elements and electroluminescence (EL) elements. Among them, the EL elements are divided into an organic EL element using an organic material as a light emitting layer, and an inorganic EL element using an inorganic material as a light emitting layer.

The organic EL element comprises an anode, a cathode, and an organic EL layer of a very thin film that is sandwiched between the electrodes of two kinds, i.e. the anode and the cathode, and made of an organic light-emitting compound. When a voltage is applied between the anode and the cathode, holes from the anode and electrons from the cathode are respectively injected into the organic EL layer and recombined, and molecules of the organic light-emitting compound forming the organic EL layer are excited due to energy produced thereupon. In the course of deactivation of the molecules thus excited toward the ground state, a luminous phenomenon is generated. The organic EL element is a light emitter utilizing this luminous phenomenon.

The organic EL layer has a single-layer structure or a multilayer stacked structure including at least one of an organic layer called a light emitting layer that emits light by recombination of holes and electrons, an organic layer called a hole transport layer that is liable to be injected with holes and reluctant to move electrons, and an organic layer called an electron transport layer that is liable to be injected with electrons and reluctant to move holes.

In recent years, the organic EL elements have been actively studied and being put to practical use. The organic EL element is an element having a basic structure wherein a thin film of a hole injection material such as triphenyldiamine (TPD) is formed by vapor deposition on a transparent electrode (hole injection electrode, i.e. anode) such as tin-doped indium oxide (ITO), and further, a fluorescent substance such as aluminum-quinolinol complex (Alq3) is stacked as a light emitting layer, and further, a metal electrode (electron injection electrode, i.e. cathode) such as AgMg having a small work function is formed. Inasmuch as a very high luminance, i.e. several 100 to several 10000 cd/m2, can be obtained at an applied voltage of about 10V, attention has been paid thereto for household electrical appliances, electrical equipment of automobiles, bicycles, airplanes, etc., displays, and so on. Such an organic EL element has a structure wherein, for example, an organic layer such as a light emitting layer is sandwiched between a scan (common line) electrode serving as an electron injection electrode, and a data (segment line) electrode serving as a hole injection electrode (transparent electrode), and formed on a transparent (glass) substrate. Those that are formed as displays are roughly divided into a matrix display that carries out dot display using scan electrodes and data electrodes arranged in a matrix, thereby to display information of an image, a character, or the like as an aggregate of those dots (pixels), and a segment display that displays those that independently exist as indicators having predetermined shapes and sizes. In case of the segment display, it is also possible to adopt a static driving system that displays the respective indicators separately and independently. On the other hand, in case of the matrix display, a dynamic driving is system is normally adopted wherein respective scan lines and data lines are driven in a time sharing manner.

Light emitters each forming a light emitting portion of an organic EL element are divided into a substrate surface light emitting type that uses a structure of a transparent substrate/a transparent electrode/a light emitting layer/a metal electrode wherein light generated in the light emitting layer is transmitted through the transparent electrode and the transparent substrate so as to be emitted, and a film surface light emitting type that uses a structure of a substrate/a metal electrode/a light emitting layer/a transparent electrode wherein light generated in the light emitting layer is transmitted through the transparent electrode so as to be emitted from the side of the film surface opposite to the side of the substrate surface.

The element of the substrate surface light emitting type is described in, for example, Applied Physical Letter, vol. 51, pp. 913-915 (1987) (Appl. Phys. Lett., 51, 913-915 (1987)).

The element of the film surface light emitting type is described in, for example, Applied Physical Letter, vol. 65, pp. 2636-2638 (1994) (Appl. Phys. Lett., 65, 2636-2638 (1994)).

However, in case of the foregoing substrate surface light emitting type, there has been raised a problem that since light is emitted from the side of the substrate surface, if an opaque substance such as a driving circuit or wiring is inserted between the substrate surface and the light emitting surface, light is blocked so that the aperture ratio and the luminance are lowered. Further, there has been a problem that since the metal electrode and the light emitting layer that are liable to be corroded are provided on the transparent electrode, unless sealing of the element is carried out without breaking vacuum after formation of the metal electrode, the light is emitting property is degraded. The sealing technique for the light emitter is described in, for example, Laid-open Unexamined Patent Publication No. H8-124677.

On the other hand, in case of the foregoing film surface light emitting type, even if a driving circuit, wiring or the like is inserted between the substrate surface and the light emitting surface, the aperture ratio is not lowered. Further, the metal electrode and the light emitting layer that are liable to be corroded are located between the transparent electrode and the substrate. Therefore, by selecting sizes and a positional relationship of patterns of the metal electrode, the light emitting layer and the transparent electrode, the light emitting property is not immediately degraded even if vacuum is broken after film formation of the transparent electrode, so that it becomes possible to omit sealing of the light emitting element, and to form a protective layer after transfer into another film forming apparatus by once breaking vacuum after the formation of the transparent electrode.

The present invention has been made in view of the foregoing problems and has an object to provide a light emitter, a light emitting element, and a light emitting display device, which can provide a light emitting element structure than can ensure a long-term element light-emitting life duration with respect to a light emitting element of a film surface light-emitting type that can obtain a large aperture ratio, that can omit sealing of the light emitting element, and that can form a protective layer after transferring it to another film forming apparatus by breaking vacuum after formation of a transparent electrode.

SUMMARY OF THE INVENTION

For example, the gist of a first invention of the present invention resides in a light emitter in which a pattern of a lower electrode is formed on a base, a pattern of a light emitting is layer is formed on the pattern of said lower electrode, and a transparent electrode is formed on the pattern of said light emitting layer, said light emitter characterized in that a pattern of said transparent electrode is larger than the pattern of said lower electrode.

Further, the gist of a second invention of the present invention resides in a light emitter in which a pattern of a lower electrode is formed on a base, a pattern of a light emitting layer is formed on the pattern of said lower electrode, and a transparent electrode is formed on the pattern of said light emitting layer, said light emitter characterized in that a pattern of said transparent electrode is formed over all the area of the pattern of said lower electrode.

Further, the gist of a third invention of the present invention resides in a light emitter in which a pattern of a lower electrode is formed on a base, a pattern of a light emitting layer is formed on the pattern of said lower electrode, and a transparent electrode is formed on the pattern of said light emitting layer, said light emitter characterized in that a pattern of said transparent electrode is larger than the pattern of said light emitting layer.

Further, the gist of a fourth invention of the present invention resides in a light emitter in which a pattern of a lower electrode is formed on a base, a pattern of a light emitting layer is formed on the pattern of said lower electrode, and a transparent electrode is formed on the pattern of said light emitting layer, said light emitter characterized in that a pattern of said transparent electrode is formed over all the area of the pattern of said light emitting layer.

Further, the gist of a fifth invention of the present invention resides in a light emitter according to any of the first to fourth inventions, characterized in that an element portion comprising said transparent electrode, said light emitting layer, and said lower electrode is an electroluminescence element.

Further, the gist of a sixth invention of the present invention resides in a light is emitter according to the fifth invention, characterized in that said electroluminescence element has a structure in which an organic thin film emits light due to applied current.

Further, the gist of a seventh invention of the present invention resides in a light emitter according to the fifth or sixth invention, characterized in that a hole injection layer is formed between said transparent electrode and said light emitting layer.

Further, the gist of an eighth invention of the present invention resides in a light emitter according to any of the fifth to seventh inventions, characterized in that an electron transport layer is formed between said transparent electrode and said light emitting layer.

Further, the gist of a ninth invention of the present invention resides in a light emitter according to the eighth invention, characterized in that a plurality of light emitters are independently formed in the state commonly using said electron transport layer.

Further, the gist of a tenth invention of the present invention resides in a light emitter according to the fifth or sixth invention, characterized by comprising a lower electrode layer formed on said base, an electron transport layer formed on said lower electrode layer, a light emitting layer formed on said electron transport layer and serving as a hole injection layer, and a metal electrode layer formed on said light emitting layer.

Further, the gist of an eleventh invention of the present invention resides in a light emitter according to the seventh or tenth invention, characterized in that a plurality of light emitters are independently formed in the state commonly using the hole injection layer.

Further, the gist of a twelfth invention of the present invention resides in a light emitter according to the fifth or sixth invention, characterized by comprising a transparent electrode layer formed on an end surface of a light guide member, a light emitting layer formed on said transparent electrode layer and serving also as a hole injection layer and an electron transport layer, and a metal electrode layer formed on said light emitting layer.

Further, the gist of a thirteenth invention of the present invention resides in a light emitter according to any of the first to twelfth inventions, characterized in that a plurality of light emitters are independently formed in the state commonly using said transparent electrode layer.

Further, the gist of a fourteenth invention of the present invention resides in a light emitter according to any of the first to thirteenth inventions, characterized by comprising at least three independent light emitters arrayed two-dimensionally, wherein a first light emitter or light emitter group emits light at wavelengths in a red region, a second light emitter or light emitter group emits light at wavelengths in a green region, and a third light emitter or light emitter group emits light at wavelengths in a blue region.

Further, the gist of a fifteenth invention of the present invention resides in a light emitter according to the fourteenth invention, characterized by having a structure that can simultaneously emit light at wavelengths in the red region, the green region and the blue region.

Further, the gist of a sixteenth invention of the present invention resides in a light emitter according to any of the first to thirteenth inventions, characterized in that a plurality of light emitters are arrayed independently and two-dimensionally, wherein each of them emits light in a mixed color of light in a blue region, light in a red region, and light in a green region.

Further, the gist of a seventeenth invention of the present invention resides in a light emitting element characterized by being constituted of an element portion having the light emitter according to any of the sixth to sixteenth inventions, and a current applying element electrically connected to said element portion for applying current to said element portion.

Further, the gist of an eighteenth invention of the present invention resides in a light emitting element according to the seventeenth invention, characterized in that said current applying element comprises a thin film transistor having a gate, a drain and a source, and one of said transparent electrode and said lower electrode is connected to one of said drain and said source.

Further, the gist of a nineteenth invention of the present invention resides in a light emitting element according to the seventeenth or eighteenth invention, characterized by including a switching element connected to said current applying element for selecting whether said current applying element flows current to said element portion comprising said transparent electrode, said light emitting layer and said lower electrode.

Further, the gist of a twentieth invention of the present invention resides in a light emitting element according to the nineteenth invention, characterized in that said switching element is configured to include at least one transistor, and a drain of the transistor included in said switching element is connected to a gate of a transistor included in said current applying element.

Further, the gist of a twenty-first invention of the present invention resides in a light emitting element according to the nineteenth or twentieth invention, characterized by including a switching element connected to said current applying element for selecting whether said current applying element flows current to said element portion comprising said transparent electrode, said light emitting layer and said lower electrode, and by including wiring for feeding current to said current applying element, and wiring for applying ON/OFF voltage information to said switching element.

Further, the gist of a twenty-second invention of the present invention resides in a light emitting display device characterized by including a plurality of light emitting elements each according to the twenty-first invention, wherein wiring for feeding current to said current applying element, and wiring for applying ON/OFF voltage information to said switching element and wiring for feeding current to said current applying element are arranged in a matrix.

Further, the gist of a twenty-third invention of the present invention resides in a light emitting display device according to the twenty-second invention, characterized in that an angle between wiring arranged in one direction and wiring arranged in another direction relative thereto is approximately perpendicular.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 1B is a top perspective view thereof;

FIG. 2A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 2B is a top perspective view thereof;

FIG. 3A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 3B is a top perspective view thereof;

FIG. 4A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 4B is a top perspective view thereof;

FIG. 5A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 5B is a top perspective view thereof;

FIG. 6A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 6B is a top perspective view thereof;

FIG. 7A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 7B is a top perspective view thereof;

FIG. 8A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 8B is a top perspective view thereof;

FIG. 9A is a sectional structure schematic view showing a light emitter according to one embodiment of the present invention;

FIG. 9B is a top perspective view thereof;

FIGS. 10A to 10D are diagrams showing one embodiment of stacked structures of light emitters that are applicable to the present invention;

FIGS. 11A to 11D are diagrams showing one embodiment of stacked structures of light emitters that are applicable to the present invention;

FIGS. 12A to 12D are diagrams showing one embodiment of stacked structures of light emitters that are applicable to the present invention;

FIGS. 13A to 13D are diagrams showing one embodiment of stacked structures of light emitters that are applicable to the present invention;

FIG. 14 is a conceptual view of a light emitting element according to one embodiment of the present invention;

FIG. 15 is a plan conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 16 is a plan schematic view showing a relationship between light emitters and wiring according to one embodiment of the present invention;

FIG. 17 is a plan schematic view showing a relationship between light emitters and wiring according to one embodiment of the present invention;

FIG. 18 is a plan schematic view showing a relationship between light emitters and wiring according to one embodiment of the present invention;

FIG. 19 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 20 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 21 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 22 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 23 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 24 is a plan schematic view showing an electrical connection relationship between a light emitting element and wiring according to one embodiment of the present invention;

FIG. 25 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 26 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 27 is a sectional conceptual view showing an array of light emitting elements according to one embodiment ‘of the present invention;

FIG. 28 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 29 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 30 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 31 is a sectional conceptual view showing an array of light emitting elements according to one embodiment of the present invention;

FIG. 32 is a sectional conceptual view showing an array of a light emitting element according to one embodiment of the present invention;

FIG. 33 is a sectional schematic view showing a structure of a light emitting element according to one embodiment of the present invention;

FIG. 34 is a sectional schematic view showing a structure of a light emitting element according to one embodiment of the present invention;

FIG. 35 is a top schematic view showing a structure of a light emitting element according to one embodiment of the present invention;

FIG. 36 is a sectional schematic view showing a first fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 37 is a sectional schematic view showing a second fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 38 is a sectional schematic view showing a third fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 39 is a sectional schematic view showing a fourth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 40 is a sectional schematic view showing a fifth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 41 is a sectional schematic view showing a sixth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 42 is a sectional schematic view showing a seventh fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 43 is a sectional schematic view showing an eighth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 44 is a sectional schematic view showing a ninth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 45 is a sectional schematic view showing a tenth fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 46 is a sectional schematic view showing an eleventh fabrication process of a light emitting element according to one embodiment of the present invention;

FIG. 47 is a sectional schematic view showing a twelfth fabrication process of a light emitting element according to one embodiment of the present invention; and

FIG. 48 is a top schematic view showing a structure of a light emitting element of a comparative example.

DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS Embodiment 1

Herein below, an embodiment 1 of the present invention will be described in detail based on the drawings. FIG. 1A is a sectional schematic view showing a light emitter 14 of the present invention, and FIG. 1B is a top schematic view thereof. A base 1 is an object forming the light emitter 14, and includes a substrate or one comprising a substrate and a film or element formed thereon (hereinafter also applied). A pattern of a lower electrode 2 a is formed on the base 1. On the lower electrode 2 a is formed a pattern of a light emitting material layer 3 a. The light emitting material layer 3 a is a portion including at least a light emitting layer (e.g. later-described light emitting layer 7), which may also include an electron transport layer (later-described electron transport layer 6) or a hole injection layer (later-described hole injection layer 8) other than the light emitting layer (hereinafter also applied).

The pattern of the light emitting material layer 3 a is larger than the pattern of the lower electrode 2 a, and covers all the area of the pattern of the lower electrode 2 a. That is, a pattern end portion 3 b of the light emitting material layer 3 a is located outside a pattern end portion 2 b of the lower electrode 2 a in all the area. A transparent electrode 4 a is formed over the pattern of the light emitting material layer 3 a. In FIG. 1A, the transparent electrode 4 a is shown like it is not patterned. However, this means that a pattern thereof is so large that it can not be patterned in the range shown in the figure.

In the element structure of this embodiment, the transparent electrode 4 a that is reluctant to corrode and is small in moisture permeability is formed over all the area of the lower electrode 2 a and the light emitting material layer 3 a. Therefore, even if the light emitter 14 having the element structure of this embodiment is exposed to the atmosphere by breaking vacuum, the lower electrode 2 a and the light emitting material layer 3 a can be shielded from moisture and oxygen contained in the atmosphere, so that the lower electrode 2 a and the light emitting material layer 3 a can be prevented from corrosion. Further, in this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 2

Herein below, an embodiment 2 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiment, thereby to omit overlapping description. FIG. 2A is a sectional schematic view showing a light emitter 14 of the present invention, and FIG. 2B is a top schematic view thereof. A pattern of a lower electrode 2 a is formed on a base 1. On the lower electrode 2 a is formed a pattern of a light emitting material layer 3 a. The pattern of the light emitting material layer 3 a is larger than the pattern of the lower electrode 2 a, and covers all the area of the pattern of the lower electrode 2 a. In FIG. 2A, the light emitting material layer 3 a is shown like it is not patterned. However, this means that a pattern thereof is so large that it can not be patterned in the range shown in the figure. A pattern of a transparent electrode 4 a is formed on the light emitting material layer 3 a. The pattern of the transparent electrode 4 a is is small than the pattern of the light emitting material layer 3 a, but larger than the pattern of the lower electrode 2 a. Further, all the area of the pattern of the lower electrode 2 a is covered with the pattern of the transparent electrode 4 a. That is, a pattern end portion 2 b of the lower electrode 2 a is located inside a pattern end portion 4 b of the transparent electrode 4 a in all the area.

In the element structure of this embodiment, the transparent electrode 4 a that is reluctant to corrode and is small in moisture permeability is formed over all the area of the pattern of the lower electrode 2 a and the light emitting material layer 3 a. Here, the light emitting material layer 3 a represents a portion of the light emitting material layer 3 a, which is sandwiched between the pattern of the lower electrode 2 a and the transparent electrode 4 a and emits light by applying a voltage across the lower electrode 2 a and the transparent electrode 4 a. In this case, it approximately coincides with such a portion of the light emitting material layer 3 a that is in contact with the lower electrode 2 a.

Even if the light emitter 14 having the element structure of this embodiment is exposed to the atmosphere by breaking vacuum, the lower electrode 2 a can be shielded from moisture and oxygen contained in the atmosphere, so that the lower electrode 2 a can be prevented from corrosion.

Further, in the element structure of this embodiment, it is not necessary that the light emitting material layer 3 a is precisely patterned to cover all the pattern of the lower electrode 2 a and to be covered with the pattern of the transparent electrode 4 a. Therefore, as compared with the structure shown in FIGS. 1A and 1B, fabrication is easy and reduction in fabrication cost can be achieved. However, of the light emitting material layer 3 a, a portion not covered with the pattern of the transparent electrode 4 a can not be shielded from oxygen and water. This area is away from the light emitting material layer 3 a and has no direct relation to light emission. However, it is possible that corrosion of this area triggers exfoliation or the like of the light emitting material layer 3 a to give influence on a light emission property. For using the element structure of this embodiment, it is desirable that a material reluctant to be corroded by water or oxygen is used for the light emitting layer.

In this embodiment, the case is shown wherein the pattern of the transparent electrode 4 a is all formed on the pattern of the light emitting material layer 3 a. However, such a case is also included wherein part of it is formed outside the pattern of the light emitting material layer 3 a.

Further, in the element structure of this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 3

Herein below, an embodiment 3 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIG. 3A is a sectional schematic view showing a light emitter 14 of the present invention, and FIG. 3B is a top schematic view thereof. A pattern of a lower electrode 2 a is formed on a base 1. On the lower electrode 2 a is formed a pattern of a light emitting material layer 3 a. Here, a case is shown wherein the pattern of the light emitting material layer 3 a is all formed on the pattern of the lower electrode 2 a. An insulating layer 5 a is formed such that a pattern end portion 5 b of the insulating layer 5 a contacts with an end portion 3 b of the light emitting material layer 3 a. A pattern of a transparent electrode 4 a is formed on the pattern of the light emitting material layer 3 a so as to cover all of it.

In the element structure of this embodiment, the transparent electrode 4 a or the insulating layer 5 a is formed over all the area of the pattern of the lower electrode 2 a. Further, the transparent electrode 4 a is formed over all the area of the light emitting material layer 3 a. Therefore, even if the light emitter 14 having the element structure of this embodiment is exposed to the atmosphere, the lower electrode 2 a and the light emitting material layer 3 a can be shielded from moisture and oxygen contained in the atmosphere by means of the transparent electrode 4 a and the insulating layer 5 a, so that the lower electrode 2 a and the light emitting material layer 3 a can be prevented from corrosion.

Further, the element structure of this embodiment is a structure wherein the patterns of the lower electrode 2 a and the light emitting material layer 3 a are buried using the insulating layer 5 a, so that an upper surface of the element can be made relatively flat. Further, the pattern of the light emitting material layer 3 a and the pattern of the lower electrode 2 a can be firmly covered with the transparent electrode 4 a and the insulating layer 5 a, so that it is excellent in anticorrosion against oxygen and water. However, inasmuch as it is necessary to use the insulating layer 5 a, one process is additionally required to increase the fabrication cost correspondingly.

Further, in the element structure of this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 4

Herein below, an embodiment 4 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. An element structure shown in FIGS. 4A and 4B is a modification of the element structure shown in FIGS. 3A and 3B, wherein a pattern end portion 5 b of an insulating layer 5 a rides on a pattern of a light emitting material layer 3 a. By providing an overlapping portion of the insulating layer 5 a and the light emitting material layer 3 a, it is possible to reduce occurrence of leakage current between a pattern of a lower electrode 2 a and a pattern of a transparent electrode 4 a, which is caused by a fabrication error. On the other hand, because of the existence of the overlapping portion of the insulating layer 5 a and the light emitting material layer 3 a, flatness of an upper surface of the element is degraded as compared with the case of the foregoing embodiment 3 (FIG. 3).

Further, in the element structure of this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 5

Herein below, an embodiment 5 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIG. 5A is a sectional schematic view showing a light emitter 14 of this embodiment, and FIG. 5B is a top schematic view thereof. A pattern of a lower electrode 2 a is formed on a base 1. On the lower electrode 2 a is formed a light emitting material layer 3 a.

A pattern of the light emitting material layer 3 a covers all the area of the pattern of the lower electrode 2 a. A pattern of a transparent electrode 4 a is formed thereon so as to cover all the pattern of the lower electrode 2 a. An insulating layer 5 a is formed on the light emitting material layer 3 a such that a pattern end portion 5 b of the insulating layer 5 a contacts with a pattern end portion 4 b of the transparent electrode 4 a. Although not shown in this embodiment, the insulating layer 5 a is formed so as to cover all the portion of the light emitting material layer 3 a, which is not covered with the transparent electrode 4 a. In the element structure of this embodiment, the transparent electrode 4 a is formed over all the area of the pattern of the lower electrode 2 a. Further, the transparent electrode 4 a is formed over all the area of the light emitting material layer 3 a. Therefore, even if the light emitter 14 having the element structure of this embodiment is exposed to the atmosphere, the lower electrode 2 a and the light emitting material layer 3 a can be shielded from moisture and oxygen contained in the atmosphere by means of the transparent electrode 4 a and the insulating layer 5 a, so that the lower electrode 2 a and the light emitting material layer 3 a can be prevented from corrosion.

Further, the element structure of this embodiment is a structure wherein the pattern of the transparent electrode 4 a is buried using the insulating layer 5 a, so that an upper surface of the element can be made relatively flat. Further, the pattern of the light emitting material layer 3 a and the pattern of the lower electrode 2 a are all covered with the transparent electrode 4 a and the insulating layer 5 a, so that it is excellent in anticorrosion against oxygen and water. However, inasmuch as it is necessary to use the insulating layer 5 a, one process is additionally required to increase the fabrication cost correspondingly. Further, in the element structure of this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 6

Herein below, an embodiment 6 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. An element structure shown in FIGS. 6A and 6B is a modification of the element structure shown in FIGS. 5A and 5B, wherein a pattern end portion 5 b of an insulating layer 5 a is formed in an overlapping manner so as to be located over a pattern end portion 4 b of a transparent electrode 4 a. By providing an overlapping portion of the insulating layer 5 a and the transparent electrode 4 a, it is possible to prevent generation of a gap between the pattern end portion 5 b of the insulating layer 5 a and the pattern end portion 4 b of the transparent electrode 4 a caused by a fabrication error, thereby to lower probability of corrosion of a light emitting material layer 3 a. However, because of existence of an overlapping portion of the insulating layer 5 a and a light emitting material pattern (a pattern of light emitting material layer 3 a), flatness of an upper surface of the element is degraded as compared with the case of the foregoing embodiment 5 (FIG. 5).

Further, in the element structure of this embodiment, a protective layer (later-described protective layer 16 shown in FIGS. 10 to 13) for strongly shielding the lower electrode 2 a and the light emitting material layer 3 a from water and oxygen in the atmosphere may also be formed on the transparent electrode 4 a.

Embodiment 7

Herein below, an embodiment 7 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIGS. 7A and 7B are a sectional view and a plan view of a light emitting element 65 wherein a plurality of light emitters 14 are arrayed. In each of the light emitters 14, a pattern of a lower electrode 2 a is formed on a base 1 and, on the pattern of the lower electrode 2 a, a pattern of a light emitting material layer 3 a is formed so as to cover all the area thereof. On the pattern of the light emitting material layer 3 a is formed a pattern of a transparent electrode 4 a so as to cover all the area thereof. Here, a pattern end portion 3 b of the light emitting material layer 3 a is located outside a pattern end portion 2 b of the lower electrode 2 a in all the area, and a pattern end portion 4 b of the transparent electrode 4 a is located outside the pattern end portion 3 b of the light emitting material layer 3 a in all the area.

Such elements are arrayed vertically and horizontally like in the figure. An array of four columns vertically and five rows horizontally is shown here, but it is needless to say that the array number can be freely selected.

Embodiment 8

Herein below, an embodiment 8 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIGS. 8A and 8B are a sectional view and a plan view of a light emitting element 65 wherein a plurality of light emitters 14 are arrayed. Patterns of lower electrodes 2 a are formed on a base 1 and, on the patterns of the lower electrodes 2 a, a pattern of a light emitting material layer 3 a is formed so as to cover all the area thereof. The pattern of the light emitting material layer 3 a covers the patterns of the plurality of lower electrodes 2 a. On the pattern of the light emitting material layer 3 a is formed a pattern of a transparent electrode 4 a so as to cover all the area thereof. The pattern of the transparent electrode 4 a, being one pattern, covers all the area of is the patterns of the plurality of lower electrodes 2 a and the pattern of the light emitting material layer 3 a. Such light emitters 14 are arrayed vertically and horizontally like in the figure. An array of four columns vertically and five rows horizontally is shown, but it is needless to say that the array number can be freely selected. Further, here, the patterns of the light emitting material layer 3 a and the transparent electrode 4 a are common to all the light emitters 14. However, this is not necessarily required and it is sufficient for those patterns to extend over a plurality of the elements.

Embodiment 9

Herein below, an embodiment 9 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIGS. 9A and 9B are a sectional view and a plan view of a light emitting element 65 wherein a plurality of light emitters 14 are arrayed. Patterns of lower electrodes 2 a are formed on a base 1 and, on the patterns of the lower electrodes 2 a, patterns of a light emitting material layer 3 a are formed so as to cover all the area thereof. Here, pattern end portions 3 b of the light emitting material layer 3 a are formed in an overlapping manner so as to be located over pattern end portions 2 b of the lower electrodes 2 a. On the patterns of the light emitting material layer 3 a is formed a pattern of a transparent electrode 4 a so as to cover all the area thereof. The pattern of the transparent electrode 4 a, being one pattern, covers the patterns of the plurality of lower electrodes 2 a and the patterns of the light emitting material layer 3 a. Such light emitters 14 are arrayed vertically and horizontally like in the figure. An array of four columns vertically and five rows horizontally is shown, but it is needless to say that the array number can be freely selected. Further, here, the pattern of the transparent electrode 4 a is common to all the light emitters 14. However, this is not necessarily required and it is sufficient for the pattern to extend over a plurality of the elements.

Embodiment 10

Herein below, an embodiment 10 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. FIGS. 10 to 13 show layer structures of light emitters 14 that are applicable to this embodiment.

FIG. 10A shows an element structure wherein a lower electrode 2 a, a light emitting layer 9 serving also as a hole injection layer 8 and an electron transport layer 6, and a transparent electrode 4 a are formed on the base 1 in the order named. In this case, the light emitting layer 9 corresponds to the foregoing light emitting material layer 3 a. FIG. 10B shows an element structure wherein an anode buffer layer is inserted between the light emitting layer 9 serving also as the hole injection layer 8 and the electron transport layer 6, and the transparent electrode 4 a. As shown in FIGS. 10C and 10D, a protective layer 16 may be provided at the uppermost portion of the structure shown in FIG. 10A or 10B.

FIG. 11A shows an element structure wherein a lower electrode 2 a, a light emitting layer 10 serving also as an electron transport layer 6, a hole injection layer 8, and a transparent electrode 4 a are formed on the base 1 in the order named. In this case, the light emitting layer 10 serving also as the electron transport layer 6, and the hole injection layer 8 correspond to the foregoing light emitting material layer 3 a. FIG. 11B shows an element structure wherein an anode buffer layer 15 is inserted between the hole injection layer 8 and the transparent electrode 4 a. As shown in FIGS. 11C and 11D, a protective layer 16 may be provided at the uppermost portion of the structure shown in FIG. 11A or 11B.

FIG. 12A shows an element structure wherein a lower electrode 2 a, an electron transport layer 6, a light emitting layer 11 serving also as a hole injection layer 8, and a transparent electrode 4 a are formed on the base 1 in the order named. In this case, the electron transport layer 6 and the light emitting layer 11 serving also as the hole injection layer 8 correspond to the foregoing light emitting material layer 3 a. FIG. 12B shows an element structure wherein an anode buffer layer 15 is inserted between the light emitting layer 11 and the transparent electrode 4 a. As shown in FIGS. 12C and 12D, a protective layer 16 may be provided at the uppermost portion of the structure shown in FIG. 12A or 12B.

FIG. 13A shows an element structure wherein a lower electrode 2 a, an electron transport layer 6, a light emitting layer 7, a hole injection layer 8, and a transparent electrode 4 a are formed on the base 1 in the order named. In this case, the electron transport layer 6, the light emitting layer 7, and the hole injection layer 8 correspond to the foregoing light emitting material layer 3 a. FIG. 13B shows an element structure wherein an anode buffer layer 15 is inserted between the hole injection layer 8 and the transparent layer 4 a. As shown in FIGS. 13C and 13D, a protective layer 16 may be provided at the uppermost portion of the structure shown in FIG. 13A or 13B.

Embodiment 11

Herein below, an embodiment 11 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description.

FIG. 14 is a sectional conceptual view showing a light emitting element 65 of the present invention. A light emitter 14 is connected to a current applying element 13, and the current applying element 13 is connected to a switching element 12.

A plurality of light emitting elements 65 having such a structure are arranged like in a top schematic view of the light emitting elements 65 shown in FIG. 15. Here, the case of three rows vertically and six columns horizontally is shown. However, the array number can be desirably selected.

Embodiment 12

Herein below, an embodiment 12 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. Referring to FIGS. 16 to 18, description will be given about a two-dimensional positional relationship of wiring and light emitters 14.

In an element structure shown in FIG. 16, ground wiring 22 and first switching wiring 20 are disposed in horizontal (left and right on the sheet) directions, as facing the sheet, while second switching wiring 21 is disposed in vertical directions. The light emitters 14 are arranged between the wiring (second switching wiring 21) in the vertical directions and the wiring (ground wiring 22 and first switching wiring 20) in the horizontal (left and right on the sheet) directions. The light emitter 14 is connected to the current applying element 13, and the current applying element 13 is connected to the switching element 12 (see FIG. 14). The light emitter 14 is connected to a current source (current source 191 (described later, see FIG. 19)). The ground wiring 22 may be arranged in the vertical directions. Here, the case is shown wherein the light emitters 14 are arrayed in two rows vertically and in two columns horizontally. However, the array number can be suitably selected.

In an element structure shown in FIG. 17, the second switching wiring 21 and the ground wiring 22 are disposed in the horizontal (left and right on the sheet) directions, as facing the sheet, while the first switching wiring 20 and current applying lines 23 are disposed in the vertical directions. The light emitters 14 are arranged between the wiring (first switching wiring 20 and current applying line 23) in the vertical directions and the wiring (second switching wiring 21 and ground wiring 22) in the horizontal (left and right on the sheet) directions. The light emitter 14 is connected to the current applying element 13, and the current applying element 13 is connected to the switching element 12 (see FIG. 14). The ground wiring 22 may be arranged in the vertical directions. The current applying lines 23 may be arranged in the horizontal (left and right on the sheet) directions. Here, the case is shown wherein the light emitters 14 are arrayed in two rows vertically and in two columns horizontally.

However, the array number can be suitably selected. In an element structure shown in FIG. 18, second switching wiring 24 serving also as the ground wiring 22, and the current applying lines 23 are disposed in the horizontal (left and right on the sheet) directions, as facing the sheet, while the first switching wiring 20 is disposed in the vertical directions.

The light emitters 14 are arranged between the wiring (first switching wiring 20) in the vertical directions and the wiring (second switching wiring 24 serving also as ground wiring 22, and current applying lines 23) in the horizontal (left and right on the sheet) directions. The light emitter 14 is connected to the current applying element 13, and the current applying element 13 is connected to the switching element 12 (see FIG. 14). The second switching wiring 24 serving also as the ground wiring 22 may be arranged in the vertical directions. Here, the case is shown wherein the light emitters 14 are arrayed in two rows vertically and in two columns horizontally. However, the array number can be suitably selected.

Embodiment 13

Herein below, an embodiment 13 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. Referring to FIGS. 19 to 25, description will be given about a connecting relationship among the light emitter 14, the current applying element 13, the switching element 12, the first switching wiring 20, and the second switching wiring 21.

FIG. 19 is a circuit schematic diagram of a light emitting element 65 applicable to the present invention. Referring to FIG. 19, in this embodiment, it has an element structure wherein a switching transistor is used as the switching element 12, and a current applying transistor is used as a current feed element.

As shown in FIG. 19, first switching wiring 187 (first switching wiring 20) and second switching wiring 188 (second switching wiring 21) are arrayed vertically and horizontally. A source portion 193 a of a first switching transistor 183 and a gate portion 194 a thereof are connected to the second switching wiring 188 (second switching wiring 21) and the first switching wiring 187 (first switching wiring 20), respectively. A drain portion 195 a is connected to a gate portion 194 b of a second switching transistor 184 (current applying transistor) and one terminal of a voltage holing capacitor 185. The other terminal of the voltage holding capacitor 185 is connected to ground 190. A source portion 193 b of the second switching transistor 184 (current applying transistor) is connected to the current source 191, and a drain portion 195 b is connected to an anode of a light emitter 182. A cathode of the light emitter 182 is connected to ground 190.

When a voltage is applied to the first switching wiring 187 (first switching wiring 20), the voltage is applied to the gate portion 194 a of the first switching transistor 183 so that the source portion 193 a and the drain portion 195 a are electrically connected. When a voltage is applied to the second switching wiring 188 (second switching wiring 21) in this state, the voltage is applied to the drain portion 195 a so that charge is stored in the voltage holding capacitor 185. Therefore, even if the voltage applied to the first switching wiring 187 (first switching wiring 20) or the second switching wiring 188 (second switching wiring 21) is stopped, the voltage continues to be applied to the gate portion 194 b of the second switching transistor 184 (current applying transistor) until the charge stored in the voltage holding capacitor 185 is consumed. Since the voltage is applied to the gate portion 194 b of the second switching transistor 184 (current applying transistor), the source portion 193 b and the drain portion 195 b are electrically connected, and therefore the current flows from the current source 191 to ground 190 passing through the light emitter 182, so that the light emitter 182 emits light.

On the other hand, if the driving voltage is not applied to at least one of the first switching wiring 187 (first switching wiring 20) and the second switching wiring 188 (second switching wiring 21), inasmuch as the voltage is not applied to the drain portion 195 a of the second switching transistor 184 (current applying transistor), the current does not flow through the light emitter 182 so that no light emission occurs.

FIG. 20 shows an element structure wherein ground wiring 186 (ground wiring 22) and current feed wiring 189 (current applying lines 23) are added in the element structure shown in FIG. 19. FIG. 21 shows an element structure wherein the first switching wiring 187 (first switching wiring 20) and wiring for ground 190 are made common so as to be common wiring 192 in the structure shown in FIG. 19.

FIG. 22 is a diagram showing electrical connection among the first switching wiring 187 (first switching wiring 20), the second switching wiring 188 (second switching wiring 21), the switching element 12, the current applying element 13, and the light emitting element 65. Here, the case is shown wherein a switching transistor is used as the switching element 12, and a current applying transistor is used as the current feed element. Wiring for switching comprises the first switching wiring 187 (first switching wiring 20) and the second switching wiring 188 (second switching wiring 21). The source portion 193 a of the first switching transistor 183 and the gate portion 194 a thereof are connected to the second switching wiring 188 (second switching wiring 21) and the first switching wiring 187 (first switching wiring 20), respectively. The drain portion 195 a is connected to the gate portion 194 b of the second switching transistor 184 (current applying transistor) and simultaneously connected to one terminal of the voltage holding capacitor 185. The other terminal of the voltage holding capacitor 185 is connected to ground 190. The source portion 193 b of the second switching transistor 184 (current applying transistor) is connected to the cathode side of the light emitter 182, and the drain portion 195 b is connected to ground 190. The anode portion of the light emitter 182 is connected to the current source 191. Here, wiring for ground 190 and current applying wiring are omitted.

In the element structure of this embodiment, when the driving voltage is fed simultaneously to the first switching wiring 187 (first switching wiring 20) and the second switching wiring 188 (second switching wiring 21), the voltage is given to the drain portion 195 a of the first switching transistor 183 and thus charge is stored in the voltage holding capacitor 185, so that the stable potential is applied to the gate portion 194 b of the second switching transistor 184 (current applying transistor). Therefore, the current flows from the current source 191 passing through the light emitter 182, and further, the current flows from the gate portion 194 b of the second switching transistor 184 (current applying transistor) to ground 190 passing through the drain portion 195 b. This can cause the light emitter 182 to emit light.

On the other hand, if the driving voltage is not applied to at least one of the first switching wiring 187 (first switching wiring 20) and the second switching wiring 188 (second switching wiring 21), inasmuch as the voltage is not applied to the gate portion 194 b of the second switching transistor 184 (current applying transistor), the current does not flow through the light emitter 182 so that no light emission occurs.

FIG. 23 shows an element structure wherein ground wiring 186 (ground wiring 22) and current feed wiring 189 (current applying lines 23) are added in the structure shown in FIG. 22. FIG. 24 shows an element structure wherein the first switching wiring 187 (first switching wiring 20) and wiring for ground 190 are made common so as to be common wiring 192 in the structure shown in FIG. 22.

Embodiment 14

Herein below, an embodiment 14 of the present invention will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description. Herein below, description will be given about modifications of arraying manners of the light emitters 14 or 182, relations to the surface of a substrate, stacked structures, etc. which are applicable to the present invention.

FIG. 25 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 25, a first-color light emitting element 40, a second-color light emitting element 41, and a third-color light emitting element 42 are alternately arrayed on a base 1. Typically, the first-color light emitting element 40, the second-color light emitting element 41, and the third-color light emitting element 42 are selected from a light emitting element (light emitting element 65) using blue as a main component, a light emitting element (light emitting element 65) using green as a main component, and a light emitting element (light emitting element 65) using red as a main component.

FIG. 26 is a sectional schematic view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 26, a first-color light emitting element 40, a second-color light emitting element 41, and a third-color light emitting element 42 are alternately arrayed with at least part thereof buried in a base 1. Typically, the first-color light emitting element 40, the second-color light emitting element 41, and the third-color light emitting element 42 are selected from a light emitting element (light emitting element 65) using blue as a main component, a light emitting element (light emitting element 65) using green as a main component, and a light emitting element (light emitting element 65) using red as a main component.

FIG. 27 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 27, a first-color light emitting element 40, a second-color light emitting element 41, and a third-color light emitting element 42 are alternately arrayed on a base 1. Banks 52 are formed between the individual elements. Typically, the first-color light emitting element 40, the second-color light emitting element 41, and the third-color light emitting element 42 are selected from a light emitting element (light emitting element 65) using blue as a main component, a light emitting element (light emitting element 65) using green as a main component, and a light emitting element (light emitting element 65) using red as a main component.

FIG. 28 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 28, a stacked structure pattern (first-color light emitting element 40) including a metal electrode layer 43 (lower electrode 2 a)/a first-color electron transport layer 62/a first-color light emitting layer 53, a stacked structure pattern (second-color light emitting element 41) including a metal electrode layer 43 (lower electrode 2 a)/a second-color electron transport layer 63/a second-color light emitting layer 54, and a stacked structure pattern (third-color light emitting element 42) including a metal electrode layer 43 (lower electrode 2 a)/a third-color electron transport layer 64/a third-color light emitting layer 55 are alternately arrayed on a base 1. Banks 52 are formed between the individual elements. A hole injection layer 46 (hole injection layer 8) and a transparent electrode 47 (transparent electrode 4 a) are formed thereover so as to extend over a plurality of the elements. Typically, the first color, the second color, and the third color are selected from light having blue as a main component, light having green as a main component, and light having red as a main component.

FIG. 29 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 29, a stacked structure pattern (first-color light emitting element 40) including a metal electrode layer 43 (lower electrode 2 a)/a first-color electron transport layer 62/a first-color light emitting layer 53/a first-color hole injection layer 56, a stacked structure pattern (second-color light emitting element 41) including a metal electrode layer 43 (lower electrode 2 a)/a second-color electron transport layer 63/a second-color light emitting layer 54/a second-color hole injection layer 57, and a stacked structure pattern (third-color light emitting element 42) including a metal electrode layer 43 (lower electrode 2 a)/a third-color electron transport layer 64/a third-color light emitting layer 55/a third-color hole injection layer 58 are alternately arrayed on a base 1. A transparent electrode 47 (transparent electrode 4 a) is formed thereover so as to extend over a plurality of the elements. Typically, the first color, the second color, and the third color are selected from light having blue as a main component, light having green as a main component, and light having red as a main component.

FIG. 30 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 30, a stacked structure pattern (first-color light emitting element 40) including a metal electrode layer 43 (lower electrode 2 a)/a first-color electron transport layer 62/a first-color light emitting layer 53, a stacked structure pattern (second-color light emitting element 41) including a metal electrode layer 43 (lower electrode 2 a)/a second-color electron transport layer 63/a second-color light emitting layer 54, and a stacked structure pattern (third-color light emitting element 42) including a metal electrode layer 43 (lower electrode 2 a)/a third-color electron transport layer 64/a third-color light emitting layer 55 are alternately arrayed on a base 1. A hole injection layer 46 (hole injection layer 8) and a transparent electrode 47 (transparent electrode 4 a) are formed thereover so as to extend over a plurality of the elements. Typically, the first color, the second color, and the third color are selected from light having blue as a main component, light having green as a main component, and light having red as a main component.

FIG. 31 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 31, stacked structures each including a lower electrode 43 (lower electrode 2 a)/an electron transport layer 44 (electron transport layer 6)/a light emitting layer 45 (light emitting layer 7)/a hole injection layer 46 (hole injection layer 8)/a transparent electrode 47 (transparent electrode 4 a) are alternately arrayed on a base 1 with a gap interposed therebetween.

FIG. 32 is a sectional conceptual view showing an array of the light emitters 14 or 182. In an element structure shown in FIG. 32, a recessed portion is formed on a base 1, and a stacked structure pattern including a metal electrode layer 43 (lower electrode 2 a)/an electron transport layer 44 (electron transport layer 6)/a light emitting layer 45 (light emitting layer 7)/a hole injection layer 46 (hole injection layer 8)/a transparent electrode 47 (transparent electrode 4 a) is formed therein.

Embodiment 15

Herein below, an embodiment 15 of the present invention (more concrete structure of light emitting element 65 applied with the present invention) will be described in detail based on the drawings. The same symbols are assigned to those portions that are the same as those already described in the foregoing embodiments, thereby to omit overlapping description.

FIG. 33 is a more detailed sectional view of the light emitting element 65 applied with the present invention. FIG. 33 shows the light emitting element 65 and the current applying element 13 for the light emitting element 65. In an element structure shown in FIG. 33, a barrier layer 205 is formed on a base 1. A channel region (gate portion 194), a source portion 193 and a drain portion 195 of a thin film semiconductor (TFT=Thin Film Transistor) are formed thereon like in the figure. A gate insulating film 198 is formed thereon. Of the gate insulating film 198, portions located on the source portion 193 and the drain portion 195 of the TFT are formed with holes. A gate electrode 206 is formed on the gate insulating film 198 at a portion thereof located on the channel region (gate portion 194) of the TFT. A first interlayer insulating film 199 is formed thereon, but portions thereof located over the source portion 193 and the drain portion 195 are formed with holes. At these hole portions, a source electrode 200 and a drain electrode 201 are formed so as to contact with the source portion 193 and the drain portion 195. A second interlayer insulating film 202 is further formed thereon excluding the drain electrode 201 like in is the figure.

Though not shown here, the source electrode 200 is connected to the switching element 12.

On the second interlayer insulating film 202, a pattern of a metal electrode 203 is formed so as to contact with one side of the drain electrode 201. A light emitting material layer 204 (light emitting material layer 3 a) and a transparent electrode 197 (transparent electrode 4 a) are formed thereon in order. As the light emitting material layer 204 (light emitting material layer 3 a), a three-layer film composed of the electron transport layer 44 (electron transport layer 6)/the light emitting layer 204 (light emitting material layer 3 a)/the hole injection layer 46 (hole injection layer 8), a two-layer film composed of the light emitting material layer 204 (light emitting material layer 3 a) serving also as the electron transport layer 44 (electron transport layer 6)/the hole injection layer 46 (hole injection layer 8), or a single-layer film composed of the light emitting material layer 204 (light emitting material layer 3 a) serving also as the electron transport layer 44 (electron transport layer 6) and the hole injection layer 46 (hole injection layer 8) is used.

In this embodiment, the case is shown wherein the light emitting material layer 204 (light emitting material layer 3 a) and the transparent electrode 197 (transparent electrode 4 a) are patterned, which, however, may also include a case wherein each of them has a large pattern extending over a plurality of the elements.

FIG. 34 is a more detailed sectional view of the light emitter 14 or 182 applied with the present invention. An element structure shown in FIG. 34 differs from the element structure shown in FIG. 33 in that the light emitting material layer 204 (light emitting material layer 3 a) is not in contact with the drain electrode 201, while the transparent electrode 197 (transparent electrode 4 a) is in contact with the drain electrode 201.

FIG. 35 is a typical plan view of a peripheral portion of the light emitting element 65 including a wiring portion when the element having the sectional structure shown in FIG. 33 or 34 is applied. First switching wiring 187 (first switching wiring 20) (gate line) is connected to a gate portion 194 a of a first switching transistor 183. Second switching wiring 188 (second switching wiring 21) (data line) is connected to a source portion 193 a of the first switching transistor 183. A drain portion 195 b of the first switching transistor 183 is connected to a gate portion 194 b of a second switching transistor 184 (current applying transistor) and simultaneously connected to one terminal of a voltage holding capacitor 185 (a lower side of voltage holding capacitor 185 in the figure) formed between itself and ground wiring 186 (ground wiring 22). The other terminal of the voltage holding capacitor 185 (an upper side of voltage holding capacitor 185 in the figure) is connected to the ground wiring 186 (ground wiring 22). A source portion 193 b of the second switching transistor 184 (current applying transistor) is connected to the metal electrode 203. The light emitting material layer 204 (light emitting material layer 3 a) and the transparent electrode 197 (transparent electrode 4 a) thereon are formed (not shown) over the whole surface of the element shown in FIG. 35, and the transparent electrode 197 (transparent electrode 4 a) is connected to a current source (current source 191). The drain portion 195 b of the second switching transistor 184 (current applying transistor) is connected to the ground wiring 186 (ground wiring 22).

The following can be typically used for the respective members constituting the light emitting element 65.

TABLE 1 substrate glass, resin, quartz transparent electrode ITO (indium tin oxide, mixture of In oxide and layer Zn oxide) metal electrode layer MgAg, Al, LiAI electron transport layer aluminum-quinolinol complex (Alq), PBD, TAZ, BND, oxadiazole derivative (OXD), OXD-7, polyphenylenevinylene (PPV) light emitting layer material obtained by adding red fluorescent coloring matter to aluminum-quinolinol complex, aluminumquinolinol complex, beryllium benzoquinolinol complex, oxazole complex of zinc material containing precursor of conjugate high molecular organic compound and at least one kind of fluorescent substance; as precursor, for example, polyvinylenephenylene or derivative thereof; as fluorescent coloring matter, rhodamine B, distyryl biphenyl, coumarin, tetraphenylbutadiene, quinacridone, or derivative thereof hole injection layer triphenyldiamine derivative (TPD), porphyrin compound such as copper phthalocyanine, cz-NPD anode buffer layer CuPc, polyaniline, polythiophene protective layer Al oxide, Al nitride, Si oxide, Si nitride, or mixture thereof switching element transistor current applying transistor element switching wiring, Al, Cu, Ta, Ru, WSi current applying wiring, second switching wiring, common wiring, ground wiring

Further, the following can be used for the respective components constituting the first switching transistor 183 and the second switching transistor 184 (current applying transistor).

TABLE 2 source/drain electrode, gate electrode Al, Cu, Ta, Ru, WSi gate insulating film, first interlayer Al oxide, Ak nitride, Si oxide, Si insulating film, second interlayer nitride, or mixture thereof insulating film, barrier layer

Next, a typical fabrication method for the light emitting element 65 (element structure shown in FIG. 33) applied with the present invention will be described with reference to FIGS. 36 to 47.

In this embodiment, a base 1 is first prepared as shown in FIG. 36. Typically, the base 1 is made of non-alkali glass. As shown in FIG. 37, a barrier layer 205 is formed on the base 1 by the use of the sputtering method or the CVD (Chemical Vapor Deposition) method.

As shown in FIG. 38, a silicon 180 is formed thereon by the use of the sputtering method or the CVD method, typically the LP (Low Pressure) CVD method applied with a temperature of about 500° C., and is polycrystallized by laser irradiation.

Then, a gate insulating film 198 is formed by the sputtering method or the CVD method as shown in FIG. 39. Typically, a film of SiO₂ (silicon oxide) is formed by a remote plasma CVD method. A pattern of a gate electrode 206 is formed thereon as shown in FIG. 40. The pattern of the gate electrode 206 can be formed such that a film of the gate electrode 206, typically a film of WSi (tungsten suicide), is formed by, for example, the sputtering method or the vapor deposition method, a photoresist is applied thereto by the spin-coat method and patterned by exposure using an optical mask and development, portions of the film of the gate electrode 206 where no photoresist pattern exists are removed from the above by the use of the milling method, and finally, the photoresist is removed by a method of dissolving it in a solvent, or the like.

Then, after portions other than a portion where the silicon 180 is formed are covered with a resist, boron or phosphorus is ion-doped to form a source portion 193 and a drain portion 195 as shown in FIG. 41. For activating the source portion 193 and the drain portion 195, a heat treatment is typically applied thereto at a temperature of about 550° C.

Then, as shown in FIG. 42, a first interlayer insulating film 199, typically SiO₂, is formed by the sputtering method or the CVD method, then the gate insulating film 198 and the first interlayer insulating film 199 formed at the source portion 193 and the drain portion 195 are removed. Also in this event, the technique upon the foregoing patterning of the gate electrode 206 can be used. Then, as shown in FIG. 43, a source electrode 200 and a drain electrode 201, typically patterns of Al (aluminum), are formed. Also in this event, the technique upon the foregoing patterning of the gate electrode 206 can be used. As shown in FIG. 44, a second interlayer insulating film 202, typically a pattern of SiO₂, is formed thereon. Also in this event, the technique upon the foregoing patterning of the gate electrode 206 can be used.

Then, a pattern of a metal electrode 203 is formed as shown in FIG. 45. Also in this event, the technique upon the foregoing patterning of the gate electrode 206 can be used. As shown in FIG. 46, a pattern of a light emitting material layer 204 (light emitting material layer 3 a) is formed thereon. In this event, the vapor deposition method using a metal mask or a formation technique using an inkjet injection head is used. A transparent electrode 197 (transparent electrode 4 a) is formed thereon as shown in FIG. 47.

The transparent electrode 197 (transparent electrode 4 a) is formed in the shape of a film by the sputtering method, the CVD method or the spin-coat method. Thereafter, it is patterned using the technique used upon the foregoing patterning of the gate electrode 206.

Embodiment 16

A light emitting display device was prepared on an experimental basis using the light emitting elements 65 having the element structures shown 25 in FIGS. 1, 9A, 9B, 11B, 33 and 35. The size of one unit element is 30 μm×100 μm, and the size of a display portion is 50 mm×50 mm (millimeter).

For comparison, an element having a structure of which a sectional schematic view is shown in FIG. 48, was also prepared on an experimental basis. In the element structure shown in FIG. 48, a lower electrode 2 a, a light 38 emitting material layer 3 a, and a transparent electrode 4 a are patterned with substantially the same size.

Upon preparing these elements on an experimental basis, non-alkali glass was used for the base 1, AlL1 (alloy of lithium and aluminum) for the metal electrode 43 (lower electrode 2 a), a-NPD for the hole injection layer, and aluminum-quinolinol complex (Alq3) for the light emitting layer 7 serving also as the electron transport layer 6. Polyaniline was used for the anode buffer layer. A mixture of In (indium) oxide and Zn (zinc) oxide was used for the transparent electrode 4 a. Al (aluminum) was used for the first switching wiring 20, the second switching wiring 21, and the ground wiring 22.

Transistors were used for the switching element 12 and the current applying element 13. Al was used for the source electrode 200 and the drain electrode 201 of the transistor, WSi (tungsten suicide) for the gate electrode 206, and Si oxide for the gate insulating film 198, the first interlayer insulating film 199, the second interlayer insulating film 202, and the barrier layer 205.

A potential of 5 volts was applied to an anode portion in the form of the transparent electrode 4 a of each of the light emitting display devices of these two kinds, and further, a potential of 5 volts was applied to all the first switching wiring 20 (gate line) and the second switching wiring 21 (data line), then a time until light emission from the element was completely finished was measured at a room temperature with the naked eye. In case of the element having the element structure shown in FIG. 48, a light emission lasting time was only five minutes, while light emission lasted for 500 hours or longer in case of the light emitting element 65 having the element structure of the present invention.

It is presumed that in the element structure shown in FIG. 48, inasmuch as the patterns of the lower electrode 2 a, the light emitting layer 7, and the transparent electrode 4 a were substantially the same, invasion of water and oxygen from the pattern end portion 4 b of the transparent electrode 4 a into the pattern of the light emitting layer 7 and the pattern of the lower electrode 2 a was caused, and therefore, the patterns of the light emitting layer 7 and the lower electrode 2 a were subjected to generation of corrosion so as to be degraded for a short time.

In contrast, in the light emitting element 65 applied with the present invention, it is considered that since the pattern of the lower electrode 2 a and the pattern of the light emitting material layer 3 a were covered with the pattern of the transparent electrode 4 a made of an oxide, invasion of water and oxygen from the pattern end portion 4 b of the transparent electrode 4 a into the pattern of the light emitting layer 7 and the pattern of the lower electrode 2 a was not caused, and therefore, corrosion of the patterns of the light emitting layer 7 and the lower electrode 2 a did not occur so that light emission was made possible for a long time.

It is clear that the present invention is not limited to the foregoing respective embodiments, and that the foregoing respective embodiments can be suitably changed within a range of engineering thought of the present invention. Further, the numbers, positions, shapes, etc. of the foregoing constituent members are not limited to the foregoing respective embodiments, but can be set to the numbers, positions, shapes, etc. that are preferable upon carrying out the present invention. In the respective figures, the same symbols are assigned to the same components. 

What is claimed:
 1. A light emitter, comprising: a transparent electrode disposed on a substrate; a light emitting layer disposed on the transparent electrode; and a metal electrode disposed on the light emitting layer, wherein the transparent electrode is larger than the metal electrode, and wherein the metal electrode is larger than the light emitting layer.
 2. The light emitter of claim 1, wherein the light emitting layer is configured as a hole injection layer and an electron transport layer.
 3. The light emitter of claim 1, further comprising an insulating layer, wherein an end portion of the insulating layer contacts the light emitting layer.
 4. The light emitter of claim 1, wherein the light emitter emits light when current is applied to the light emitting layer.
 5. The light emitter of claim 1, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light; and a third light emitter group configured to emit blue light.
 6. The light emitter of claim 3, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light; and a third light emitter group configured to emit blue light.
 7. The light emitter of claim 4, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light; and a third light emitter group configured to emit blue light.
 8. A light emitting element, comprising: a light emitter; and a current applying element coupled to the light emitter, wherein the light emitter comprises: a transparent electrode disposed on a substrate; a light emitting layer disposed on the transparent electrode; and a metal electrode disposed on the light emitting layer, wherein the transparent electrode is larger than the metal electrode, and wherein the metal electrode is larger than the light emitting layer.
 9. The light emitting element of claim 8, wherein the current applying element comprises a thin film transistor comprising a gate, a drain, and a source, and wherein one of the transparent electrode or the metal electrode is coupled to the drain or the source.
 10. The light emitting element of claim 8, further comprising a switching element coupled to the current applying element.
 11. The light emitting element of claim 9, further comprising a switching element coupled to the current applying element.
 12. The light emitting element of claim 11, wherein the switching element comprises a transistor, and wherein a drain of the transistor is connected to a gate of a transistor of the current applying element.
 13. The light emitting element of claim 11, further comprising: wiring configured to supply current to the current applying element; and wiring configured to supply switching information to the switching element.
 14. The light emitting element of claim 8, further comprising: a switching element coupled to the current applying element; first wiring configured to supply current to the current applying element; and second wiring configured to supply switching information to the switching element.
 15. The light emitting element of claim 14, wherein a plurality of the light emitting elements form a display device, and wherein the first and second wiring are arranged in a matrix.
 16. A light emitter, comprising: a transparent electrode disposed on a substrate; a light emitting layer disposed on the transparent electrode; and a metal electrode disposed on the light emitting layer, wherein the transparent electrode is larger than the light emitting layer, and wherein a pattern of the metal electrode is larger than a pattern of the light emitting layer.
 17. The light emitter of claim 16, wherein the light emitting layer is configured as a hole injection layer and an electron transport layer.
 18. The light emitter of claim 16, further comprising an insulating layer, wherein an end portion of the insulating layer contacts the pattern of the light emitting layer.
 19. The light emitter of claim 16, wherein the light emitter is configured to emit light when current is applied to the light emitting layer.
 20. The light emitter of claim 16, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light; and a third light emitter group configured to emit blue light.
 21. The light emitter of claim 18, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light; and a third light emitter group configured to emit blue light.
 22. The light emitter of claim 19, further comprising: a first light emitter group configured to emit red light; a second light emitter group configured to emit green light, and a third light emitter group configured to emit blue light.
 23. A light emitting element, comprising: a light emitter; and a current applying element coupled to the light emitter, wherein the light emitter comprises: a transparent electrode disposed on a substrate; a light emitting layer disposed on the transparent electrode; and a metal electrode disposed on the light emitting layer; wherein the transparent electrode is larger than the light emitting layer, and wherein a pattern of the metal electrode is larger than a pattern of the light emitting layer.
 24. A light emitting element of claim 23, wherein the current applying element comprises a thin film transistor comprising a gate, a drain, and a source, and wherein one of the transparent electrode or the metal electrode is coupled to one of the drain or the source.
 25. A light emitting element of claim 23, further comprising of a switching element coupled to the current applying element.
 26. A light emitting element of claim 24, further comprising a switching element coupled to the current applying element.
 27. A light emitting element of claim 26, wherein the switching element comprises at least one transistor, and wherein a drain of the transistor is connected to a gate of a transistor of the current applying element.
 28. A light emitting element of claim 26, further comprising: a switching element connected to the current applying element; wiring configured to supply current to the current applying element; and wiring configured to supply switching information to the switching element.
 29. A light emitting element of claim 23, further comprising: a switching element coupled to the current applying element; first wiring configured to supply current to the current applying element; and second wiring configured to supply switching information to the switching element.
 30. A light emitting element of claim 29, wherein a plurality of light emitting elements form a display device, and wherein the first and second wiring are arranged in a matrix. 